Offsite Fabrication

We have extensive experience manufacturing large piping modules for Power and Energy, Life Science and Industrial clients. Our modularisation process takes a large percentage of the project work off-site allowing us to improve productivity, programme, safety and site congestion.

We have utilised off-site fabrication and modular construction for the Mission Critical sector for many years. Prefabricated modules are highly sought after due to being inherently scalable, allowing streamlined on-demand capacity expansion. They are custom designed to fit the site and have no limitations in terms of functionality or aesthetics.

All of our systems are designed in-house by our team of sprinkler design engineers to FM, NFPA, BS EN 12845/ LPCB standards. We hold LPCB 1048 Level 4 Certification which is the highest level of approval in the scheme. This permits us to self-certify our works to all categories of sprinkler works without supervision. We also carry out 3D modelling for all of our projects. We utilise the latest (BIM) Building Information Modelling tools to support our design services allowing us to facilitate up to 90% of every system off site.

Our piping prefabrication facility in Cork has capacity of up to 8,000 weld inches per week and currently has the only Orbital Welding Machine of its kind in Ireland.

On a recent project for BMS we were responsible for the installation of all Process Equipment to the main LSCC Production Building with over 350 items including Reactors, WFI Generators, CS Generators, CIP skids, Chromatography Columns, Purification Skids, etc. It also involved installation of all Biobore Process Pipework, approx. 22,000m’s, Utility Pipework hookup, approx. 13,000m’s and associated secondary steelwork, approx. 120 tonnes, within the LSCC building.

Our cleanroom workshop caters for the Wafer Manufacturing industry which demands an extremely clean environment. The cleanroom workshop consists of 2no. halls both with a classification of 1,000. Inside there are 8no. class 10 welding bays and orbital welding is the method used on the high purity stainless steel. We have worked as GC Contractor and PSCS for a number of projects where we have managed the installation and modification of several cleanroom facilities.

To facilitate some of our clients on larger projects we offer the support of our own off site cable cutting facilities. This helps us with an efficient Just-In-Time flow of required cable with varying sizes and lengths. Our cable cutting and spooling facility is a total of 3,240sq ft.